Die line is the base of a successful custom packaging project, especially for custom packagings like metal tin cans or tin boxes, In this post, we will show you some practical examples of our custom printing projects, you will learn how to read and design properly on a tin box die line file.

What is a Die-Line and How Does it Work?

A die-line or blank die-line is a PDF file that indicates the area where you can put your graphic artwork. When the die-line is correctly placed, the design will appear on the right area of the product.

When will you need a dieline?

Dieline is a must when choosing packaging solutions, which are restricted by existing molds. For paper-related packaging, the molds are small and affordable, but for plastic or metal containers, the mold sets are usually very expensive, It will be very expensive to invest in new molds, the better option is to customize the design based on the existing mold sizes and structures offered by the supplier.

Using existing molds means you need to finish your graphic artwork design within some specific area and size, these area guide lines are called die-lines.

What is a tin box dieline? Where to get one?

A tin box dieline is a template file(usually in adobe PDF or Illustrator format) that is specialized for custom tin box design, you can use it to place your custom graphic design of the tin box packaging. You can only get the tin box dieline from a tin box manufacturer, who created the mold sets of the specific tin box you need. Once you find one tin box supplier and tell them what you need, and the tin box cost is affordable to you, you can ask for a dieline for Free from them, some helpful tin box suppliers will also be very happy to assist you in the designing process, which can help you save a cost from hiring a graphic designer.

How To Read a Die Line and Identify the Important Information

Die lines are a visual representation of the information that is shown on a die. There are several important elements in a die line file: lines, size numbers, color swatches, bleeding area, orientation, and safe canvas area. A safe canvas area is the most important element of a die line because it guarantee what you need to show on the final design is inside the safe printing area. Here we will use an example of a custom coffee tin can project we have done for a premium coffee customer recently.

How To Place Graphic Artwork on A Die Line, A step-by-step guide video tutorial

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Tea packaging is a very important part of the tea buying process. Consumers choose which type they want based on the type of tea they prefer and their personal preferences.

There are three main types of packaging that tea producers use: paperboard, plastic, and foam. Paperboard is the most popular choice because it is inexpensive and offers an environmentally-friendly option for producers who want to reduce their carbon footprint. Plastic and foam are also popular choices because they offer a more durable container for consumers who want to store their tea in bulk or have multiple people drink from the same container at different times.

eople have been drinking tea since the first century. It is a common beverage and is consumed in many countries around the world. The tea consuming market size is growing at 7% in the US, and projected to grow at a rate of 6-7% in the coming years. There are also a number of active tea companies that have been expanding their repertoire to include new exciting blends. and flavors.THE MARKET SIZEThe global tea market size is 1.3 trillion USD, and the US market size is around 781 billion USD in 2013. The US tea market size is expected to grow at a rate of 6-7% over the next 5 years with China having a share of 48%. The overall Asia Pacific region (excluding Japan) share of the worldwide tea market is 13%, while North America has more than 40% share in this region.

Why tea packaging is important for tea business?

The packaging of tea can make or break a business. It can be used to promote the brand and sell more. Customers should be able to differentiate between different brands, which is why it’s important to find the right balance between appealing design, cost effectiveness and quality of production, Tea packaging plays a vital role in helping the tea consumer make a buying decision, whether they are buying in a supermarket or buying online. A well-designed packaging will help you sell your tea by itself. , Take the branding purpose aside, the tea packaging also help to extends the shelf life of the tea products packaged inside, tea packaging can be used in the following ways:Protect the tea leaves – this includes a vacuum sealed pouch and airtight tin. This is ideal for teas that are delicate, like white tea, green tea, wulong and herbal teas. It also protects against moisture loss and oxidation that would otherwise occur if oxygen was able to penetrate into the package. Play up the flavor of your product – this includes scents, flavors and texture, good tea packaging design is not just about function – it is also about sensory experience: how a tea product feels when held, smells, tastes and looks before it is consumed.

Why choosing the right packaging for your tea products is crucial to your tea brands?

Packaging is the first thing a customer will see and it sets the tone for what they are about to experience. A tea company should be intentional in the materials they use, colors, design and fonts of their packaging. If you aim at hign-end or luxury tea branding, a luxury metal tin can as the primary packaging container plus a high-qulity crafted box as secondary packging might be a good choice. .If you aim at tea for everyday consumption, then a can with a low-end branding plus a plain box might be the choice.If you’re aiming at both economy and classy branding, then a can with more expensive branding plus an inexpensive box might be your best choice.

Tea flavours trends and best selling tea types

Teas are like wine. They are all unique and come in different flavors, which is why they have become more and more popular as of late. In the last few years, tea trends have changed drastically, with an increasing demand for flavored teas. Mint has been the most popular flavor over the past year among tea drinkers in the US and UK. The top selling tea types are green, black,and blended.

What is the Difference Between Loose Leaf Teas and Tea Bags?

Tea bag is one of the most common tea packaging you can reach in our daily life, Tea bags are convenient and easy to use, and the another type of tea consumed most is called loose leaf teas, which is more flavorful and has more health benefits, tea bags are called primary tea packaging, since the tea is packed inside directly, but loose leaf tea can also be packed directly to tea containers like, tea paper tubes, tea tins, metal tea boxes and metal tea tin can.

Tea Packaging Types and Benefits of Choosing Them

Packaging is the most important part of a product. It is the first thing that people see and it should be designed in such a way that it grabs people’s attention and makes them want to buy the product.

There are many types of packaging materials available, but not all of them are equally suitable for every product. The type of packaging material you choose will depend on your product, your budget, and how you want the end customer to feel about your brand.

The paperboard packaging is one of the most popular types in today’s market. This type of material is inexpensive and recyclable which makes it perfect for those who are looking for a cost-effective solution.

Printed pouch for tea packaging

Tea packaging can be done in various ways, there is no dout that the most popular type of tea packaging is a printed pouch.

A printed pouch is an economical way to package tea because it costs less than other types of packaging like metal tins or cardboard boxes.

The main advantage of using a printed pouch is that it can be easily opened, resealed and reused by consumers. This means that consumers will not need to buy new pouches every time they want to drink some more tea. . It also saves them money, as they will not need to buy new tea every time the pouch becomes depleted. Disadvantages of using a printed pouch are that it is difficult for consumers to know if the material is biodegradable, and it is difficult for them to know how much tea they are getting. If a consumer needs to use another pouch as well as the one they have, and it is not clear how many pouches of tea are in a package, this could be costly for consumers. Disadvantages of using a printed pouch are that it is difficult for consumers to know if the material is biodegradable, and it is difficult for them to know how much tea they are

Choosing the Right Material for Packaging Your Product

Choosing the right packaging material for your product is an important decision. It can have a big impact on how your product is perceived by the customer.

In this article, we will talk about two materials that are used for packaging products – corrugated cardboard boxes and plastic. We will also discuss some of their advantages and disadvantages and which one is better suited for certain products.

Corrugated cardboard boxes are made from paper or paperboard that has been molded into a box-like shape. They are often used in the shipping industry because they provide protection against moisture, dirt, and shock from bumps during transport. They can be made up of different thicknesses based on the needs of the company that manufactures them – so they can range from light duty to heavy duty depending on what you want to do with them. Corrugated cardboard boxes are also recyclable which means that they can be recycled after use if you want to dispose of them in an environmentally friendly way.

How to Choose the Most Effective Packaging Design for your Product

Tea Packaging design is a creative process that involves the selection of colors, shapes, and materials. It is not just about designing a box or a can. Packaging design is a strategic marketing tool that helps to communicate your brand in the most effective way possible.

Packaging design is an important consideration for all types of products, from food and beverage to cosmetics and pharmaceuticals. The journey of the product starts with its packaging and this is where you have an opportunity to make an impression on your customer.

In order to choose the best packaging for your product, you should consider these factors:

1) The shape of your product 2) The size of your product 3) The material used for packaging

Sustainale Tea Packaging

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Eco friendly tea packaging has been coming on strong in recent years. It is more environmentally friendly than traditional tea packaging and it also provides a great opportunity for branding. .Eco friendly tea packaging doesn’t need to be complicated and it is also a less expensive option. There are many ways to create eco friendly tea packaging.

The most common type of tea packaging is the filter bag, which can be reused. However, these are typically made from plastic materials and may not be recyclable. One way to reduce the negative impact on the environment is to use paper filters or fabric filters. Paper filters aren’t as strong and are not as eco-friendly, but they are easier than fabric filters because they are cheaper to produce.

Custom tea tins, are a group of sustainable tea packaging containers, they are made of recyclable metal tinplates materials.

Choose a good tea packaging supplier

Choosing a good tea packaging supplier can be a difficult task. There are many factors that need to be taken into consideration when choosing the right one for your business.

The first thing to consider is the quality of their product. You want to make sure that you are getting high-quality packaging for your products.

A good tea packaging supplier will also have experience in the industry, so you should ask about their past work and what kind of projects they have worked on in the past.

You also want to make sure that they offer custom packaging options because this can give you more flexibility with your designs and help you save money on upfront costs.

It is also important to think about how quickly they will be able to produce your order and what kind of turnaround time they have available.

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Tinplate can cover more that 7,000 square metres of iron. A ton of it can cover this area. It is also very affordable. Tinplate’s biggest customer is the canning sector. It can last for over ten years without rusting, if it was maintained well. If the Tinplate is accidentally broken, the iron sheet will corrode quickly and the entire Tinplate will become covered in red-brown spots. Tinplate should be used in a cool and dry environment.

Tinbox has many advantages. First, it is environmentally friendly. Second, tinplate is extremely high-grade. Think about this: When you want cookies, which do you choose? Tinboxes are great for storing cookies! The customer has the final option. They can choose what should be printed on their tinbox. Just show us your artwork, or tell our professional team your idea. We can also emboss and deboss your Logo.

Tin boxes in food industry packaging can also be used to ensure food hygiene, reduce the risk of poisoning, as well as protect consumers’ health.

Tinplate’s versatility and ability to machine makes it able to do many types of packaging, regardless of size or shape. This may be sufficient to satisfy both the current packing diversification demand as well as the consumer’s needs.

Tinplate is now available to cover all packaging needs in the gift, food, and pharmaceutical industries.

Goodyou is a manufacturer that specializes in custom-made Tin Box Packaging. Please contact us for a one-stop solution.

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Except for the sustainable feature for the environment, tin box packaging has earned its own place in the competitive packaging world for an unbeatable reason: tin box packaging can be creative in many ways.

• Why tin box packaging can be creative?

Why tin box packaging can be more creative?

#1 Shapable raw materials

When we said “more”, we are meant to compare tin box packaging with other packaging, take the paper box for example.

Due to the unique feature of the raw material, tin box packaging is made of tinplate, tinplate is a kind of material that can be much more shapable than paper board.

Roughly speaking, the only limitation for creative tin box packaging design is our imagination.

Let’s say we need a creative packaging solution for our luxury chocolate brand product, and the brand has a long history and rich culture, with a traditional and classical favor, and can be a great company when you read a book and enjoy your afternoon tea times. what comes to your mind? a book shape container, right?

That’s exactly what Vinchi (a gourmet Italian chocolate brand) thought, they chose a book-shaped tin box for their Assorted Chocoviar: a gem-themed mini-book box.

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What you’ll learn

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Raw Material Cost
Printing Cost
Assembling Cost (Labor Cost)
Margin

But the most crucial factor is the quantity for each order. If you are interested in why you can jump to the section “Total PCS of the order.”

The price of tinplate raw materials

The raw material of the tin box is tin-plated steel sheet, tin for short, and the fluctuation of its market price will be one of the main box costs.

The thickness of the metal box when ordering

The thickness of the steel material is different from the tin boxes with other specifications and processing techniques, and the thickness of the tin material is different. The tin material will be softened, and the tin will be too thin, which will cause the tin box to be scrapped.

Tinplate box size

The thinness of the tin is the main factor affecting the price of tin boxes because the style of tin boxes has a variety of shapes such as round, shaped, square, square, triangular, trapezoidal, etc.

Therefore, the thickness of each type of tin box is not the same, so the amount of tinplate raw materials needed are also additional, which directly leads to a high or low difference in the price of tin boxes.

Tin box processing technology

The production of tin box packaging requires multiple processes; the process requires simple, uncomplicated presentation, and the price is relatively low. For example, in the same condition as other elements, the round tin box is generally easier to make than the square tin box, so the general round tin box will be relatively more cost-effective than the square tin box.

Specification or features of tin box

The larger the tin box, the more tin materials are used, the more complex the processing process is, and therefore the higher the price. On the contrary, the smaller the tin box, the smaller the cost.

Printing process

The more complicated the printing process is, the higher the price of the tin box. The surface treatment process, the cheap and commonly used is over the light oil, followed by the printing of matte oil; the less used explosion oil and rubber oil, etc., the price will be higher, but the explosion oil can improve the texture of the product. The typical printing process is four-color and spot color, or four-color plus Pantone color using mixed; the more spot color, the higher the price.

Accessories, outer paper box, and inserts

Commonly used accessories are portable, steel wire buckle, rice nails, etc., this kind of tinplate box processing process is slightly more complicated – a little, second, if you do it as a gift tin box, the outside can purchase high-grade outer packaging box, to seal.

Total PCS of the order

This is a self-explain thing that the more you order, the lower price you will get for each pcs, but why?

This is because custom tin cans have a setup fee, no matter the quantity.

Shipping cost

Tinplate boxes need to be transported to the customer, so the shipping cost also impacts the purchase price.

Conclusion

For custom tin cans, the Minumum Order Quantity (MOQ) is the most vital factor determining each tin can’s unit cost.

But here, Goodyou helps our customers to lower the MOQ as much as possible, and the same time keep the cost down.

The post 9 Factors Affect The Cost And Price Of Custom Tin cans Or Tin Boxes appeared first on China Tin Box Manufacturer.

Here is the brief process of each tin box tin can be made of: Raw materials –  Printing – Cutting – Stamping – Assembly – Packaging.

1) Raw materials: All tin boxes or cans are made of tinplate materials, how many materials need to be purchased is determined by the quantity of the tin box/cans order, and the dimension of each tin, with these two data, iron will usually be stored directly in the printing plant, the identification of the quality of iron, you can usually visual inspection method, to see whether the surface has scratched traces, whether the grain is uniform, whether there are rust spots, etc., with such micrometers can measure the thickness, bending by hand can feel its hardness.

(2) Printing: after the film and layout are given to the printer to prepare for printing, usually provide samples to the printer with color, in the printing process to pay attention to is to see whether the printing color palette keeps up with the sample, whether the register is accurate, whether there are stains, whether there are scars and so on. These issues are generally responsible for the printers can control themselves.

(3) Cutting/Slicing: printed iron material back to the factory can be cut according to the row of cutting bed, in the cut mattress attention is to see whether the operation of the workers according to the knife line to cut, whether the length together, uniform. Workers in the release of material whether scratch each other, etc., to be in the initial operation of the workstation to keep a watch on the quality.

4) Stamping/Punching: both in the punch press will be pressed into shape, this is the most important work to do cans, usually a can to be divided into many processes to complete. Tiandi lid of the two-piece cans of the general process for lid: open material – flying edge – rolled line. Bottom: open material – flying edge – pre-roll line – roll line.

The process of buckling the bottom of the lid process (sealing the bottom) of cans,

Lid: Slicing material – flying edge – rolled line Can

Body: open material – pre-bending – -shear angle – forming – buckle bone – punching body (buckle bottom) – Seal the bottom.

Bottom end: The process of the bottom is: open material

If the tin can is hinged, then the lid and body each have an additional process: making the hinge.

The stamping process is usually the largest loss of products, pay attention to whether the work operation is standardized, whether there are scratches on the surface of the product, whether there are batch seams in the rolled line, and whether the buckle bone position is fastened. The usual practice is to arrange the production of large goods sample confirmation before the production of large goods, and according to and according to the confirmed large goods sample production, which can reduce a lot of trouble.

5) Packaging: After the production of stamping, the packaging department is responsible for cleaning and assembly, into the plastic bag and boxing. This link is a closing work of the product, the cleanliness of the product is very important, so work before packaging to do a good job of cleaning, and then according to the packaging method for packaging, the style of more products must be the section number and box mark to good and section placement. The packaging process to pay attention to is to reduce as much as possible inferior products into the finished product, the number of boxes must be accurate.

Each of the above processes can have an impact on the quality of the tin box and tin can products, so pay attention to the production of samples, according to regulations, and mutual supervision to produce good quality.

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There are many options for different storage purposes for coffee beans and coffee powder.

If you are looking for a SUSTAINABLE coffee package for your coffee products, coffee beans, or coffee powder, you are in the right place.

In this post, we will share the complete knowledge of a unique coffee packaging solution, i.e. the coffee tin can.

Why Choose Sustainable Coffee Packaging?

According to the statistics from statista.com, during the past year 2021, 9,997.8 million kgs of coffee were consumed worldwide.

And if most of the packages used to pack the coffee are not sustainable, this will be a huge burden to the environment we live in.

So let’s do a bit better to the earth, let’s choose sustainable coffee packaging so that we can enjoy our tasty coffee in a sustainable surroundings.

Why Coffee Tin Cans Are Sustainable?

If you have an idea of “how tin boxes or tin cans are made“, you will have the answer, tin cans are made of metal tinplates, which are permanently available materials and 100% recyclable.

Unlike plastic coffee packages, Coffee tin cans are also refillable containers, which reduce the waste of package materials a lot.

What Differentiate Coffee Tin Cans from other tins?

Coffee beans or coffee powders need to store in a dry container environment, this demand pushes tin can manufacturers like us to develop tin cans with airtight features.

Normal tin cans’ body edges are connected by locking the edges together(lock seam style), but coffee tin cans are generally hermetic tin cans, the edges of the body are welded together(welded seam style).

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In this article, we will try to share the most comprehensive knowledge about tin lunch boxes, from the structure to the printing.

This article is mainly to serve as additonal information for packaging designers and companies who are interested in pack their products with tin lunch boxes.

Without further due, let’s dive in this topic.

The whole article will cover topics listed below:

1. What differs tin lunch boxes from the other tin boxes?
2. Common structures of popular lunch tin boxes
3. Big names using tin lunch boxes as branding awareness packaging
4. How to desgin a lunch tin box?
5. Process to place a custom tin lunch box order

What differs tin lunch boxes from the other tin boxes?

Lunch tin boxes are just one type of common tin boxes, tin boxes having below features can be called lunch tins:

• Handles on the top: Plastic, metal, or leather hanles are the mounted on the top side of the lunch tinboxes;
• Metal Locks on the top: Metal mateiral lock to keep the lunch tin box lid and body together;
• Hinges: connection part of the lid and body;

Handles on the top:

There are 6 different types of tin lunch box handles available for your choice, they are tph-1 flat plastic handles, tph-2 plastic or metal handle with a embossing in the middle, tph-3 full plastic cynlinder shaped hanles, tph-4 leather material handles and type-5 full metal handles, and the last one tph-6 type, full plastic small handles for small lunch tin boxes.

Metal Locks on the top:

Locks are used to fix the lid and body of the lunch tin boxes, below are the popluar types choosen by our lunch tin boxes.

Hinges connecting the lid and body:

There are two types of hinges which are widely used on tin lunch boxes:

Common structures of popular lunch tin boxes

99% percent of the tin lunch boxes have a symmetrical design, i.e. the lid and the bottom end come from the same mold, they are the same, where some lunch tin boxes are just normal tin boxes adding a handle.

Big names using tin lunch boxes as branding awareness packaging

Lunch tin boxes are popular choosed by big names in many industries, such as pokemon lunch box tins, are most used to contain pokemon game cards,

hello kitty tin lunch box, is another hot items, for this item, you can also see the other features can be applied to tin lunch boxes, the clear PVC window on the lid, which can make the custome see the products packed inside, thus help to fast buying decisions.

Other than these two, tin lunch boxes are used to pack TV series or movie IP products like halo tin lunch box, star wars lunch box tin, batman tin lunch box, harry potter tin lunch box, mickey mouse tin lunch box, retro tin lunch boxes, and you can name it.

Further more, due to the flexibility of the custom printing on the tin lunch boxes surface, we can go apply vintage looking on lunch tins, these are called vintage tin lunch box:

Okay, Nevertheless, whatever designs you saw belong to other’s, and with controled cost and effort you can have your own orignal deisgns tin lunch boxes, tailored to what suits your brand and products best. These are custom tin lunch boxes.

How to desgin and custom a lunch tin box

Before you can move on the desgins and customizing a lunch tin box, the first thing need to be sure is the size, the dimension of the lunch tin boxes, each tin lunch boxes suppliers shall have different existing molds(sizes options) available, choosing from the exsiting mold sizes means no investment on new tooling fees(that’s large amount of dollars, 1500usd to non limited), so to save the total cost, you’d better choose a similar size which can work for yo.

Once size is confirmed, then the supplier will send you the template file(dielines, or artwork blueprint file, usally in PDF format or .ai format), you and your designer will paint on this blank canvas, to put your designs on.

To make sure there is less misundertanding on the design files, a 3D mokcup of the designed tin lunch box are recommended, thus, you can see what you might get in 3D shape (this tin box mockup fee usually cost about 50~100 USD).

Process to place a custom tin lunch box order

It’s quite easy to find a supplier of tin lunch box these days, you can just google “tin box supplier”, “tin box factory”, or “tin lunch box suppliers”, you will get tons of results, but it does take some time and effort, or trials and erros to find a trusted one. When you get one, call them, tell what your needs:

• Sizes of the tin lunch box
• What items you need to contain inside the lunch tin?
• Quantity of the bulk order, how many pcs of lunch tins you gonna purchase?
• Printing requirements: CYMK printing or Patone color, single side or both sides need printing?
• Surface handling or decorations: embossing or debossing or logo or other text and patterns?
• Packaging needs?
• …more details will bring you more specific solutions

How to choose a tin lunch box supplier you won’t regret?

Finally, we come to the last topic, things to consider when choosing a tin lunch box supplier, this is the key factor which leads your tin lunch boxes sourcing project a failure or a success, why?

A expierenced and easy-to-corperated tin box supplier will save you out from unnecessary headaches:

• You got a perfect design, but bad supplier will turn a 100 grades desgin to 60, because of lacking experience
• Bad communications, you will spend weeks, days, hoursly to keep both of you on the same page
• Quality issues, the ability to hanle problems
• Reputations, suppliers with bad reputations will not only causes you headaches, but also risk your money to rubish products

But how can you get yourself out of these risks listed above?

My advice is always start with a sample order, in the process of communications, you will come to a basic conclution, which comes from these questions, ask yourself:

• Does the supplier always reply you with clear points, and fast?
• Does the tin box supplier try to have better understanding of your needs?
• Does the supplier promise if anything bad happens, what they will cover for you? what’s the guanrantee?
• Have the supplier told you what their process to control the quality of the tin products?
• Does the supplier evaluate your design before they do the sampling? (professional tin box supplier will points out the gap between a lunch tin box in design file and a real lunch tin box that can be produced)

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